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Understand TOTAL PRODUCTIVE MAINTENANCE and its principles, goals, and understanding on pillar requirements and also various maintenance techniques to achieve zero breakdown, zero effects & zero defects
AWARENESS ON TOTAL PRODUCTIVE MAINTENANCE
89259 06892
Duration | 16 Hours – 2hrs/day
ELIGIBILITY:
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Employees engaged in Manufacturing , Maintenance, Quality, Industrial engineering
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Employees responsible for Environment, Health & Safety
CERTIFICATION CRITERIA:
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Attendance – 90% Min
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Assignment completion – 100%
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Post-test assessment score – 70% Min
HIGHLIGHTS
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TPM concepts explained with real time industry case studies
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End of Module Assessments enable instructor to ascertain whether students have understood the program
CONTENTS
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Introduction and definition of TPM
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Results and benefits from TPM implementation
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Overview of TPM Pillars
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TPM foundation – 5S & visual Management
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My machine concept by operator Autonomous maintenance (Shop floor activity)
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16 types of losses and Overall Equipment Effectiveness (OEE) – Focused improvement pillar.
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Various types of maintenance
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Maintenance metrics – MTTR & MTBF.
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In process rejections and customer complaints rejections – Quality maintenance pillar
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Improving equipment reliability through integration of Autonomous maintenance & Planned maintenance
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Maintenance spare management techniques.
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Administrative functions loss identification and reduction – OTPM pillar
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Importance of Employee skill & competency level development – Education & Training pillar
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Maintenance prevention activities - Initial flow control pillar
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Importance of Unsafe actions and unsafe conditions in accident prevention – Safety, Health & Environment pillar
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Difficulties expected in TPM implementation
OUTCOMES
By The End Of Course The Learner Will:
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Have clear understanding on TPM principle’s & goals.
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Understand the Maintenance techniques.
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Understand the TPM pillar requirements & activities in each pillar